Intelligent Equipment
Master a number of independent research and development core technologies, and is committed to the corrugated packaging industry towards the whole plant intelligence
Production Management System 5.0
Jiapeng production management system can automatically identify orders, distribute production, and supervise and adjust the production status in real time through powerful AI algorithms to ensure corrugated molding quality and adaptive cruise production.
A Car control function
(VSC-A)Production monitoring
Optional speed mode choosing
Speed control
Auto paper receive function
Paper receive accuracy: ±1m
Remaining quantity calculate
Glue control
B car control function
(VSC-B)Production monitoring
Optional speed mode choosing
Speed control
Auto paper receive function
Paper receive accuracy: ±1m
Remaining quantity calculate
Glue control
D car control function
(VSC-D)Production monitoring
Auto synchronized speed control
Auto paper receive
Paper receive accuracy:±0.5m
Paper receive accuracy:
Ink-jet detect
Glue control
Dry-end control function
(HOST)Production monitoring
Order insert, order change, delete, adjust
Password limited order change authority
Wiring with cross-cutting machine, baling press, waste paper cutting machine
Auto download order information and inform each machine to proceed order change
Stacking station
STKProduction monitoring
Connected with stacker
Promote order change signal
01.
Minimum bridge loss
reduce 9.2%
03.
Minimum wet-part paper change loss
reduce 9.5%
05.
Minimum dry-end order change loss
reduce 6.5%
Multiple
advantages
advantages
02.
Minimum raw material loss
reduce 7.5%
04.
Minimum halt loss
reduce 30%
06.
Humanized management
Maximum production efficiency
- Office monitor station
- ERP system
- Production control planning
Synchronized captures and displays real-time production information
Handle promptly according to the situation
Order arrange detect
Improve flexibility
Customer management
Order management
Production management
Report management
Profile management
-
- Whole line monitor
-
- Reduce loss
-
- Manage accurate
-
- Improve efficiency
Order
management
management
01
customer profile management,finished order retrieve, order arrangement
Data transmission
display
display
02
transmit order information from ERP to production management system
Dry-end 300m/min
no stop
order change
no stop
order change
03
Ensure seamless order changes during high-speed production
Auto waste
cut function
cut function
04
accurate computed
Bridge block
up detec
up detec
05
multiple systems ensure high accuracy
Inventory
calculated
calculated
06
convenient, auto calculated and searched
Synchronized
speed control
speed control
07
connected with production management system to control whole line speed
Paper receive
control function
control function
08
auto control paper receiver, no stop
Tag print
09
auto print order tags
Report print
10
daily report analysis
Monitor
11
Real-time monitor
Control detect
07
glue control, wrap angle control,remaining quantity detect
Measure, print,ex-warehousing and warehousing
13
coordinated with ERP to realize remaining quantity measurement
Auto ply change
14
connected with 3,5,7 ply switching machine to realize auto switch
Production
monitor
monitor
15
Remote diagnose
and repair
and repair
16
Mobile app
17
Production Management System 6.0
The newly upgraded version 6.0 of the production management system brings you more comprehensive functions.
On the basis of the original function, we implant a more powerful algorithm program for it to supervise, judge and adjust the production status for you in real time, and automatically collect and store various material process parameters, self-learn Xi, adaptive cruise production, empower the corrugated line, and make the corrugated line more intelligent.
Base paper status
Real-time mastery
Real-time mastery
Realize the management of base paper electronic labels:
Realize online warehousing of base paper/residual rolls, real-time monitoring of outbound and unloading shelves, and grasp the inventory dynamics in real time
Production manipulation
Easy to cope
Easy to cope
Realize off-site control of the entire production line:
For example, if the 1# pit machine allows, its speed, pressure roller and gluing roller can be controlled on other operating cabinets of the line
Anytime
Real-time monitoring
Real-time monitoring
You can remotely monitor the PLC operation status through smart devices such as computers or mobile phones, query equipment status, modify parameters and other operations, and further shorten the after-sales time; In addition, it can realize the production site production management wifi networking, mobile phones, tablets, etc. to monitor the production information
Smarter PMS
Make the corrugated line smarter
Make the corrugated line smarter
Realize automatic judgment of order conditions to adapt to process parameters, automatically adjust or adapt to production factors such as temperature, humidity, tension, wrapping angle, paste amount, pressure and speed, and adapt to cruise production according to production conditions
